The Mold
The patented PUJOL-BARCONS System places a new technology for the construction of complete buildings in a day within your reach.
Our construction system consists of a group of integrated elements which allows for the industrialized construction of buildings using a mechanized, rationalized and mass-produced procedure. Controlled by measuring templates, special tools, complementary accessories, scaffolding and safety walkways, they constitute a system making the MOLD fast, safe and with the highest quality of work.
What we call MOLD is a group of metal panels, manufactured to a tenth of a millimeter, which allows for the assembling and dismantling the perimeter walls, interior partitions, stairs, ceiling/floor slabs, roofs, installations and all types of details integrated in the actual formwork (chimneys, parapets, brick molds, etc.) in a single day, without constraints to architecture or design.
Given the improvements recently incorporated to the product through the developments in R&D, the high precision PUJOL BARCONS moulds have an average useful life of 1000 placements; maintaining at all times its precision and quality and achieving smooth, flat surfaces in the dwellings which need not be plastered. In any case, with the correct handling, appropriate maintenance and overhaul and replacement of necessary pieces, each mould could be used up to 2000 times, either in one or various projects even though it may require modifications and adaptations depending on the designs.
The mold can be simple, duplex, triplex or fourplex meaning that it is possible to make one, two, three or four units at a time in a day.
Once the MOLD is assembled, it is single cast, achieving what we call the complete unit at grey work stage, which represents between 60 and 75% of the whole construction, depending on the type of structure to be built. Subsequent to its dismantling the next day, and to completely finishing the building, the following construction tasks are executed: paving, tiling, interior and exterior carpentry, painting and installation of the appliances, taps and fixtures and electrical systems. The sequence of assembling, casting and removing forms is repeated daily to achieve a production pace of 1 unit at shell-and-core stage per mold per day.
The industrializing of the process and the mass production method of construction result in a schedule of project delivery that meets deadlines, achieves perfect cost control, as well as superior quality of building work and shorter completion times than those achieved with any other building method, -traditional or prefabricated.
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